Call or Text us: (929) 605-4397
Customized Foam Inserts

Home › Products › Custom Shadow Board

Custom shadow board foam panel with high-contrast tool silhouettes and etched labels

Custom Shadow Board — Custom CNC-Cut Foam Inserts

High-contrast tool control that flags a missing tool at a glance.

Get a Custom Quote
Specifications

The details

MOQ12 inserts
Lead time2 weeks (faster turnaround available with express shipping)
MockupFree within 24 hours, unlimited revisions
PrintCNC-routed PE, EVA, or XLPE foam; laser-etched labels available
ArtworkFree redraw of low-resolution logos
BuildTwo-tone foam with a contrasting shadow layer
MountingWall panel, pegboard overlay, or drawer-drop formats
LabelsLaser-etched tool names and position numbers
About this product

Custom Shadow Board

A shadow board makes tool accountability visual — every tool gets a cut silhouette on a high-contrast foam panel, so a missing item is obvious from across the room, not discovered at the next job.

We cut the silhouettes from your actual tool outlines, add finger scoops and etched labels, and back the top layer with a bright contrasting foam that becomes the “shadow” when a tool is lifted.

It’s the backbone of 5S and lean tool control: boards for the wall, overlays for benches, and drop-in versions for drawers, all matched to your color standard.

Best for

Who this insert suits

5S & lean programs

Sustain the S that always slips — a board that audits itself every time someone walks past.

Aviation & FOD-critical work

Positive tool control that proves every item came back off the aircraft.

Shared shop spaces

When three shifts share one bench, the board settles who left what where.

FAQ

Custom Shadow Board: quick answers

How do you get our tool outlines?
Send photos of the tools on a grid mat, tracings, or a list of makes and models — we build the silhouettes and confirm every outline in your free 24-hour mockup.
What colors are available?
Standard tops are black or charcoal with red or yellow shadow layers, and other combinations are available to match your facility’s color coding.
How do the boards mount?
Panels hang on french cleats, screw directly to the wall, or overlay existing pegboard — tell us your wall and we’ll build to it.
Can the board hold heavy tools?
Yes — dense EVA holds heavy hand tools in friction-fit silhouettes, and deeper pockets or retaining lips are added where a tool needs extra grip.

Get a custom quote for Custom Shadow Board.

Send your logo and a rough quantity — free mockup back within 24 hours.

Get a Custom Quote
GET A QUOTE